Platform
How the twin is built
EuforiTex models a mill in layers. Each layer records something the floor already does, so the record builds up as the shift runs. The first two layers are in use today.
- L1
People
LiveEvery worker identified by card at the gate and in the department, with rosters, leave and hours in one record.
- L2
Machines
Rolling outEvery frame registered with a QR tag. Siders assigned side by side and counted for incentives.
- L3
Production
RoadmapShift readings entered by scanning the machine's tag, checked against limits before they're saved.
- L4
Insight
RoadmapQuality faults traced back to the upstream machine that caused them.
People
LiveEvery worker has one record and one ID card. Scans at the gate and in each department build every shift's timeline, alongside the roster, weekly offs and leave.
- Recorded from
- Gate scans, department check-ins, HR entries.
- Gives you
- Daily attendance, the shift register, the attendance matrix and the leave report.
Machines
Rolling outEvery machine is registered under its department and tagged. On frames set up for siders, supervisors assign each side, and the sides feed incentive counts.
- Recorded from
- Machine register, sider allocation board.
- Gives you
- Sides covered per worker per plant day.
Production
RoadmapOperators scan a machine's tag to open the readings that machine needs, with values that rarely change filled in from the last shift. Readings outside set limits are refused before they're saved.
- Will record
- Shift readings by machine.
- Will give you
- Production by machine and by line.
Insight
RoadmapQuality results are checked against each product's limits as they arrive. When a fault shows up downstream, the trace looks back across upstream machines, allowing for the days yarn spends in between.
- Will record
- Quality results, linked to the readings above.
- Will give you
- Quality alerts, line comparisons, the machines that cause the most faults.